Pressure transducers generally convert the pressure exerted by an external force or fluid into an electrical output signal that sends to the controller unit for interpretation. In smart cities and industrial production, pressure transducers are quite essential, which is why they are widely used.
Monitoring liquid and gas pressure through pressure transducers and pressure transmitters can provide data for industrial production automation and ensure more convenient and safer use of water, oil, and gas in smart cities.
The pressure transducer is selected according to the different measurement media, which can be divided into dry gas, gas-liquid, strong corrosive liquid, viscous liquid, high-temperature gas-liquid, etc. Correct selection according to different media will help extend the transmitter service life.
Depending on the medium, there are usually different names:
• Gas pressure transducer
• Hydraulic pressure transducer
• Fuel pressure transducer
Commonly used units are MPa,kPa, bar, psi, kilo, etc.
1MPa=1000kPa=10bar=10kilo ≈145psi
MPa is frequently utilized for higher range pressure thanks to its larger value. One bar is equal to the earth's atmospheric pressure at sea level, about 14.6 PSI.
Usually, the pressure transducer is powered by a DC power supply and provides a variety of output signal options, including 4 ~ 20mA. DC;, 0~5V. DC, 1~5V. DC, 0~10mA. DC, etc., can have 232 or 485 digital outputs.
Advances in microprocessors and electronics have led to industrial pressure transducers becoming smarter. Smart sensors are now available with a "fault condition" factory setting. The transducers can be programmed to send output above or below its measurement limits to the controller to indicate there is an issue.
The measured medium transmits the pressure to the diaphragm at the front end of the pressure transducer, causing the diaphragm to deform after being pressed, and then transmit the pressure step by step to the pressure measuring chip. Different pressures will cause different degrees of deformation of the chip. Due to the piezoresistive effect, the resistance value output by the pressure transducer will change. The electronic circuit is used to detect this change and convert and output a standard measurement signal corresponding to this pressure.
The pressure transducer is usually installed with thread on the pipeline and storage tank to be measured. The signal can be read through the Hirschmann interface, plug interface, or direct wiring, and wireless remote transmission signals are optional.
There are options for direct wiring as well as wireless remote transmission signals. The pipe's orientation and the pressure media (steam, liquid, or gas) will determine the method of installation of the pressure transducer along with its positioning. Make sure you enlist a professional with hands-on experience to handle your pressure transducer installation.
Pressure transducers are usually divided into three types: absolute pressure, gauge pressure, and sealed gauge pressure. According to the measurement purpose, it can be divided into general pressure transducer and differential pressure transducer.
Pressure transducers can also be classified based on measurement technology into strain gauge pressure transducers and capacitance pressure transducers. There are also potentiometric pressure transducers, resonant wire pressure transducers, piezoelectric pressure transducers, and inductive pressure transducers.
Pressure transmitters now support wireless technologies, making them applicable to critical operations that were impossible before. The devices are now utilized as pressure sensors in pharmaceutical industries, engine test setups, mining industries, and for preventative maintenance in high-flow fluid lines.
When selecting a pressure transducer, the following parameters need to be confirmed:
• The medium to be measured and the temperature of the medium
• Measuring range
• Accuracy
• Pressure ports
• Output signal
• Working environment temperature, etc.
MicroSensor's pressure transducer has obtained more than 223 product certifications, including ATEX explosion-proof, CB, CE, DNV certifications, SIL, UL, ship-use CCS, 3A, IECEX, CSA, RoHS, etc.
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